- Box type platen structure designed through finite element analysis ensures even stress, less deformation, high precision mold clamping & good rigidty.
- Optimized tie bar design makes sure stable and speedy movement with less impact.
- Lengthened distance between tie bar, mold thickness and opening stroke for bigger mold.
- Optimized Lubrication system ensures precise mold clamping and prolonged life time of mold clamping components.
- Speedy differential clamping function meet the requirement of special movement.
- Multi-ejector pin mode.
- Clamping, injection and ejection position controlled by high precision electronic linear
2. Injection unit
- Twin carriage cylinders ensures even stress and improved injection precision. (Standard feature for K90VT~ K200VT, optional feature for above K260VT)
- fast response injection and sealing construction
- Movable slide guide-way for hopper, more convenient for material change.
- Both PID and Percentage control are available for nozzle temperature control
- 5 stage injection, 3 stage hold pressure, 3 stage melting control to meet the requirement of different products.
- accurate temperature control for material ensures production quality.
3. Power system
- Fast speed: Adoption high response and fast speed YUKEN variable displacement pump( imported from Japan), output capacity is 15%~20% bigger than traditional fixed displacement pump driven by the motor with same capacity.
- Power saving: Power consumption is 25%~70% less than traditional fixed displacement pump.
- Environment-friendly: Water of hydraulic oil cooling is 40% ~ 60% of traditional fixed displacement pump because there isn't heating of overflow.
- Reliable: Prolonged life time of sealing components because of lowered oil temperature, and special designed oil purge system make sure the long term and reliable working for hydraulic system.
- Low noise: good design of hydraulic control, high integration level, less pressure loss and uniquedesign to reduce noise successfully and make sure machine running under quiet and stable condition.
4. Computer controller
- Taiwan Mirle computer controller
- Specially developed for injection molding machine
- X86 300MHZ main board/8
- Adoption RISC 140MHZ dual core mirco processor ensures high processing speed
- SPC quality control/ Superior & inferior product identification and statistical system.
- Adoption Ethernet network ensuring speedy connection.
- USB interface/SPC data transfer function.
- Choice of metric and imperial unit system.
- Record of alarm history and parameter function.
- Auto-adjustment PID temperature control and temperature curve display function
- Preheating and heat guard function
- Auto purge function
- screw cold start prevention
- Auto adjustment for clamping force and position
- Both data and curve display of cushion
- Multi core puller function
- Robot interface
- Input/output interchange function
- Locking of software data
- Precise linear adjust function of flow and pressure
5. Specification
| DEscriptION | UNIT | K480VT | ||
| A | B | C | ||
| Shot volume | cm3 | 1877 | 2411 | 3011 |
| Shot weight(PS) | g/Oz(盎司) | 1764/62.3 | 2267/80.1 | 2830/100 |
| Screw diameter | mm | 75 | 85 | 95 |
| Injection pressure | MPa | 208 | 162 | 130 |
| Screw I/D ratio | 24:1 | 21:1 | 19:1 | |
| Screw stroke | mm | 425 | ||
| Screw speed(stepless) | rpm | 0-160 | ||
| Clamping force | kN | 4800 | ||
| Opening stroke | mm | 755 | ||
| Platen size | mm×mm | 1165×1135 | ||
| Space between tie bars | mm×mm | 830×830 | ||
| Max.daylight | mm | 1555 | ||
| Mold thickness(min-max) | mm | 265-800 | ||
| Hydraulic ejection stroke | mm | 250 | ||
| Hydraulic ejection force | kN | 111 | ||
| Ejector pin | 12+1 | |||
| Hydraulic systempressure | MPa | 17.5 | ||
| Pump motor | kW | 45 | ||
| Heating capacity | kW | 31.3 | ||
| Number of temp controlzones | 6 | |||
| Oil tank capacity | L | 910 | ||
| Machine dimensions | m×m×m | 8.1×1.9×2.3 | ||
| Machine weight | kg | 20000 | ||
